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Objectives |
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The Design Process
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Take an Invention from Concept to
Prototype - the Lemelson-MIT InvenTeam method
- conduct literature searches on
ideas
- conduct patent searches
- find clients and customers willing to
help develop the idea
- write a design brief including a Lemelson-MIT type invention
statement
- run simulations of basic concepts using
programs such as Interactive Physics
- develop time line plans (Gantt charts)
using Excel
- develop a detailed
materials list using Excel
- make drawings: detailed (three views) and 3D using CAD
- build prototypes
- assemble a final report which will sell
the idea to potential investors.
- Prepare a design brief: The formal
starting point of the design, states the expectations and design
problem. Does not provide the solution.
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goal
- example: produce a working
prototype for evaluating possible volume production
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target market
- children,
handicapped adults etc.
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major constraints
- laws, costs,
etc. which place constraints on design.
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criterion -
Lemelson-MIT type invention
statement
- Develop a specification from the design brief
culminating in a final product design specification (PSD).
- limits - define the range of
performance
- demands - requirements or features
which must be met
- wishes - requirements which should
be met
- evaluation criterion - used for
evaluating the design
- Define and give examples of:
- incremental design
- radical design
- Explain how incremental and radical design can combine with incremental and
radical thinking.
- fiberglass pole for pole vaulting- incremental design change,
radical performance improvement
- hybrid engine - radical design change in power plant produces
no change in driving performance or infrastructure requirements.
- hydrogen fuel - incremental change in fuel causes radical
change in automobile design and infrastructure requirements.
The Design Cycle Model
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Draw and explain the IB simple design cycle (DMC).
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Identifying the problem and the
brief
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Researching and specifications
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Generating ideas
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Developing the chosen solution
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Planning and realizing the chosen
solution
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Testing and evaluating the chosen
solution
Explain why the IB simple design cycle
is not linear, and why it is iterative
in practice.
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New information and ideas surface as the
design process proceeds
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customer requirements can change as the design
process proceeds
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Parts of the project will proceed in parallel and
hence overlap
Explain why elements of the model may
differ in importance according to the particular design context.
Applications of The Design Cycle Model
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Outline three limitations of the IB
simple design cycle.
-- no overlap
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assumes no iteration
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give equal weight to all activities
Generating Ideas
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Define
constructive discontent.
dissatisfaction with what exists and the desire to make the situation better.
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Describe the relevance of constructive discontent for
designers.
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Define adaptation.
a solution to a problem may be found by finding something similar from another context and adapting it.
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Describe the relevance of analogies to designers.
Odd, remote or strange analogies used to stimulate new
ideas. Examples:
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Use brainstorming.
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done in a small group setting
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all participants are given equal
standing
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participants interact with each other's
ideas
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criticism is deferred
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Use
divergent thinking.
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Use
convergent thinking. Convergent thinking is analytical and solution focused, eg
used at the research stage and during evaluation.
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Describe relationship of convergent and divergent thinking to the elements of the DCM.
Design Communication
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Describe the purpose of freehand
drawing in the design process. (Rapid communication and
development of ideas).
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Describe the advantages of CAD
(computer aided design).
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Speeds prototyping and manufacturing. CAD drawings can
often be fed directly into manufacturing equipment.
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Shortens drawing time: dimensioning, for example is
automated
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Increases drawing accuracy: Eliminates much of the
opportunity for human error. Dimensions can often be pulled directly off
drawings.
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Facilitates changes: There is no need to erase when making
modifications and little to no chance of "losing scale" (in other words,
making a drawing that does not exactly match the part's shape).
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Describe the disadvantages of CAD.
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Name and describe the different
types of drawings used in design communication.
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Orthographic Drawing:
A 2D line drawing showing a front, top, and side view of an object
complete with dimensions. Especially useful for manufacturing.
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Hidden lines are dashed lines
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Dimension lines are thinner than drawing lines
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Dimension line extensions from views do not touch the view
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Arrowheads on dimension lines are solid
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Center lines: alternating long and short dashes the
thickness of dimension lines
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Lists materials of construction
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Isometric
Drawing:
A 3D line drawing showing a part tilted at a specified
angle. Parallel lines are represented as parallel. No effort is made to
represent perspective. Generally, hidden lines are not shown nor are
dimensions given. Used primarily for representing how the part will look.
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Perspective
Drawing:
A 3D drawing used for evaluating the appearance of an object such as a
building. The drawing accurately depicts the object as it will look to the
human eye. For example, parallel lines, such as railroad tracks, going
away from the viewer will appear to converge. Hidden lines are not shown
nor are dimensions given. colors, shading, and textures are often
represented in perspective drawings.
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Exploded Isometric
Drawing: A 3D line drawing showing
the parts of an object as though they have flow or "exploded" a short
distance apart. Generally, hidden lines are not shown nor are
dimensions given. Te exploded drawing helps reveal how an object is
assembled and helps show an object's interior.
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List key characteristics of
models:
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Outline the advantages and disadvantages mathematical
models.
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Advantages |
Disadvantages |
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Accuracy |
Limited
applications |
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Predictive power |
High skill required |
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Flexible |
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Fast |
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Outline the
advantages and disadvantages of physical models.
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Advantages |
Disadvantages |
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Allows Mechanical
testing |
Hard to modify |
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Accurate appearance |
Time consuming to build |
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Detects clearance problems easily |
Scaling problems |
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Detects fabrication and assembly problems |
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Define algorithm.
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Draw a simple flow chart using
symbols.
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